मोबाइल कंक्रीट बैचिंग प्लांट
| उत्पाद | Mobile Concrete Batch Plant |
| Type | HZS25, HZS35, HZS50, HZS60,YHZS-25Y,HZS-35,YHZS-60,YHZS-90, AJY35,AJY50,AJY60 |
| Theoretical Productivity (m³/h) | 25-90 |
| Mixer Discharging Volume (L) | 500-1500 |
| Mixer Feeding Volume (L) | 800-2400 |
| Mixer Motor Power (kW) | 18.5-60 |
| Cycle Period (s) | 60 |
| Supplier | स्मैट मशीनरी |
Overview: Mobile cement concrete batching plant is a new type of equipment in concrete batching plant. Mobile batching plant is developed on the basis of fixed concrete batching plant. It concentrates the material storage, weighing, conveying, mixing, unloading and full-automatic control system of concrete batching plant on the semi-trailer unit. It has compact structure and good overall performance, and can meet the needs of mobile operation.
What is a mobile batching plant?
Mobile concrete batching plant is a kind of concrete production equipment that highly integrates material storage, weighing, conveying, mixing, unloading and automatic control systems on a movable chassis. On the premise of meeting the output and quality of cement concrete mixing, mobile concrete batching plant has high flexibility and portability, can be quickly installed and disassembled at different construction sites, and is suitable for projects with frequent transfers and short construction periods.
Mobile batching plant has quick disassembly and assembly, small footprint, simple storage management, स्वचालन उच्च स्तर, and can be close to the construction site. Mobile concrete batching plant is suitable for various road surfaces, bridges, बांधों, airports and other field mobile sites.
Batching plant basic model
The size of the mixing plant is named according to its theoretical production per hour. The commonly used specifications in China are: HZS25, HZS35, HZS50, HZS60, HZS75, HZS90, HZS120, HZS150, HZS180, HZS240, etc. For example: HZS25 refers to a mixing plant with an hourly production capacity of 25 cubic meters, and the main machine is a twin-shaft forced mixer. If the main machine uses a single-shaft, the model is HZD25.
Batching stations can be divided into single-machine stations and double-machine stations. As the name implies, a single-machine station means that each mixing station has one mixing host, and a double-machine station has two mixing hosts. Each mixing host corresponds to a discharge port, so the double-machine mixing station has twice the production capacity of a single-machine mixing station. The naming method of the double-machine mixing station is 2HZS**. For example, 2HZS25 refers to a double-machine mixing station with a mixing capacity of 2*25=50 cubic meters/hour.
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Smat mobile batching plant for sale
Smat, as a mobile concrete batching plant manufacturer, has distribution points in the Philippines, India, Malaysia and other countries, and can provide mobile cement mixing plants of various specifications from 25m³/h to 120m³/h.
| Mobile Batching Plant Common Specification | ||||
| Parameters/Model | YHZS-25 | YHZS-35 | YHZS-60 | YHZS-90 |
| Theoretical Productivity (m³/h) | 25 | 35 | 60 | 90 |
| Mixer Discharging Volume (L) | 500 | 750 | 1000 | 1500 |
| Mixer Feeding Volume (L) | 800 | 1200 | 1600 | 2400 |
| Mixer Motor Power (kW) | 18.5 | 30 | 18.5×2 | 30×2 |
| Discharging Height (m) | 3.8 | 4.1 | 4.1 | 4.1 |
| Aggregate Material Quantity (m3) | 3×3 | 5×3 | 8×3 | 12×3 |
| Cycle Period (s) | 60 | 60 | 60 | 60 |
| Max. Aggregate Size (mm) | 80/60 | 80/60 | 80/60 | 80/60 |
| Cement Silo (t) (optional) | 50×1 | 50×1 | 100×1 | 100×1 |
| Aggregate Weighing Accuracy | ±2% | ±2% | ±2% | ±2% |
| Powder Material Weighing Accuracy | ±1% | ±1% | ±1% | ±1% |
| Water Weighing Accuracy | ±1% | ±1% | ±1% | ±1% |
| Additive Weighing Accuracy | ±1% | ±1% | ±1% | ±1% |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈140 |
| Traction Type | Semi-trailer | |||
| Control Mode | Full Automatic Computer PLC Control | |||
| Power Supply | 220V/415V/440V/380V/, 50HZ/60HZ, 3Phase | |||
How much does a mobile concrete batching plant cost?
There are many factors that affect the price of concrete mobile batch plant. Different production capacity, power, and capacity will result in different prices. The price of Smat mobile concrete batching plants is about ￥25,000-100,000, and the specific price depends on the specifications you need.
|
JS500 twin shafts concrete mixer with skip hopper |
| 2/4 bins aggregates batcher. | |
| Water, cement, additive weighing system. | |
| Aggregates belt conveyor feeding system | |
| Full automatic control system , Schneider brand electric parts | |
| 1 set screw conveyor | |
| 1 set 50T Cement silo. | |
| Container Needed: 2 X 40HQ | |
| YHZS25 – 25m³/h Mobile Concrete Batching Plant | FOB Price: 38,000-48,000 USD |
9 structures of mobile batch plant
The mobile concrete mixing plant is mainly composed of 9 parts:
1. Main chassis
The main chassis is the core supporting structure of the entire mixing plant, which is cantilevered. The chassis contains the towing pins and parking legs for the trailer truck, which are used to move and fix the mixing plant. The mixer, cement and water admixture weighing scales are placed on the chassis, and there are inspection platforms and railings around it.
2. Control room
The control room is located at the bottom of the main chassis and is equipped with a fully automatic control system for the mixing plant. When in working state, the control room serves as the front support point of the entire station; when transported to the site, the control room can be folded up and stored in the bracket, and all control lines do not need to be disassembled.
3. Aggregate batching metering system
Located at the rear end of the mixing plant, the upper part is the aggregate (रेत, stone) storage hopper, which can be divided into 2 or 4 compartments, and a heightening plate is provided to increase the storage capacity. It adopts pneumatic sequential door opening operation, and the aggregate metering is a cumulative metering method for multiple materials. The bottom is equipped with a walking rear bridge and frame legs during work.
4. Belt conveyor frame
The frame is a truss structure connecting the main chassis and the aggregate batching frame, with a belt frame installed inside. It integrates the main frame, belt frame, and batching frame to form the main structure of the entire mobile mixing station.
5. External components
Including cement silo and screw conveyor. These components are integral components whether in work or transportation, and do not need to be disassembled, so they can be transported and disassembled as a whole.
6. Mixing host
आम तौर पर, JS type forced mixer is used, which can quickly and evenly mix flowable and dry hard concrete.
7. Cement silo and screw conveyor
| Cement silo | used to store cement and prevent it from getting wet, usually with a small, easy-to-transport silo, which can be horizontal or vertical. |
| Screw conveyor | transports cement from the silo to the weighing hopper to ensure efficient and consistent material flow. |
8. Water and admixture metering system
Includes water weighing hopper and liquid admixture weighing hopper, used to accurately measure the amount of water and admixture to ensure the quality of concrete.
9. Pneumatic system
| Air compressor | Provides power for the pneumatic system to control the gates, valves and other components of the batching plant. |
| Pneumatic valves and cylinders | Used to operate the opening and closing of aggregate and cement discharge gates to ensure smooth and efficient operation. |
These components work together to ensure that the mobile concrete mixing plant can produce concrete efficiently and flexibly to meet the needs of different construction sites.
Advantages of new concrete mobile batch plant
(1) The design is more flexible and convenient.
Our new mobile concrete batch plant adopts a semi-trailer design. The main components such as the mixing building, वाहक पट्टा, control room, circuit, water circuit, gas circuit, etc. are integrated on a semi-trailer chassis. Mobile concrete batching plant is easy to move and install.
The mechanical structure connection adopts a pin-shaft hinge structure for quick installation. The water circuit, gas circuit and circuit in the main body are reserved with quick connectors and external connections, which reduces the on-site work such as locking bolts and welding on the installation site.
By adopting a foundation-free design and a steel structure foundation design for the powder tank and batching station, only preliminary work such as ground hardening is required during installation, and quick installation can be started.
In traditional mobile batching plants, the batching station and the main body are integrated, and the capacity and position are fixed.
The mobile concrete batching plant module of the new mobile batching plant is independent of the main body module. Customers can choose the appropriate batching station according to their needs, such as a batching station with flexible quantitative proportioning and separate metering for each silo. Depending on the site conditions, the batching station and the main body can be arranged in an “L-shape” or “S-shape”, so that the mobile mixing station can be flexibly arranged and space can be reasonably utilized.
(2) Efficient mixing.
Like high-end commercial concrete mixing stations, the new mobile concrete mixing station is equipped with high-quality components such as an efficient and energy-saving double-screw mixing main unit, a four-aggregate batching station, a double powder scale and an admixture scale, which meet the necessary configurations for various high-performance concrete. Humanized operating software and program settings are suitable for a variety of production processes; concrete is produced nearby and does not need to be transported over long distances, avoiding hydration reactions during transportation and ensuring the construction quality of concrete.
The main unit of the traditional mobile concrete mixing station is 1 to 2 m², and the productivity is generally 30 to 70 m²/h. For projects with tight construction schedules, this type of equipment can no longer meet the needs. The new mobile concrete mixing station (Smat YHZS150M series) is equipped with a JS3000 main unit with a large mixing volume, which meets the needs of productivity.
While ensuring its mobility, the new mobile concrete mixing station also improves its configuration capabilities, such as the selection of batching station structure, single and double admixture scales, and flexible selection of single and double pipelines, which avoids the rigid structure and single configuration of traditional equipment, making the equipment more effective in serving customers.
(3) Reasonable functions.
The functional components of the new mobile concrete batching plant, such as belt conveyors and dust collectors, are integrated inside the main body, occupying a small space and having good sealing. The control room is directly suspended on the main body, installed vertically when in use, and can be rotated and folded when relocated, which is convenient for transportation.
The traditional control room and electric control cabinet are large in size and can only be loaded separately, increasing installation time and freight. The electric control cabinet and control room in the new mobile concrete mixing station are integrated together and transported together with the main body.
The external box-type design on both sides of the main body not only increases the internal space of the main body, allowing the passages beside the belt conveyor, main machine and other components to be walked, but also expands the maintenance space of the main machine, dust collector, powder scale and other components; there are stairs leading to the metering layer in the building, which is very convenient for personnel to pass and carry goods.
(4) Quick installation
Most of the electric control circuits of the new mobile concrete mixing station are pre-installed before leaving the factory to reduce the workload at the installation site. Quick-connect connectors are used between the modules of the mixing station, which facilitates the installation of components while also placing higher requirements on the protection of electrical circuits.
The new mobile concrete mixing station uses aviation-grade quick-connect plugs with a protection level of IP67, which enables it to adapt to harsh working conditions such as dust and rain in outdoor conditions.
Benefits of using a mobile concrete mixing station
The biggest benefit that a mobile concrete mixing station can bring to you is the production of concrete at the construction site. The pumping equipment can transport the produced concrete directly to the pouring site, saving the cost of concrete transportation.
Compared with fixed mixing stations, mobile mixing stations save customers a lot of time and labor costs, while ensuring the needs of concrete production. In addition, the workflow, operation and maintenance of mobile concrete batching plant are basically the same as those of fixed mixing stations. In particular, mobile mixing stations have the advantages of flexible mobility and convenient assembly and disassembly.
Benefits of using mobile mixing stations in construction
The biggest benefit that mobile concrete mixing stations can bring to you is the production of concrete on the construction site. The pumping equipment can directly transport the produced concrete to the pouring site, saving the cost of concrete transportation.
Compared with fixed mixing stations, mobile mixing stations save customers a lot of time and labor costs, while ensuring the needs of concrete production. In addition, the workflow, operation and maintenance of mobile concrete batching plant are basically the same as those of fixed mixing stations. In particular, mobile mixing stations have the advantages of flexible mobility and convenient assembly and disassembly.
Can the mobile concrete batch plant be moved quickly?
Yes, when the project at a construction site is completed, the equipment can be disassembled and transferred in a short time. When transferring, the mobile concrete batching plant is transported as a module; the external boxes on both sides are removed and transported together with the upper box body. The main structure is a trailer design, and the main system is integrated on the trailer chassis and transported as a whole module.
The main body and batching plant of the standard model of Smat Machine are designed to be mobile, equipped with wheels and tires, designed according to the semi-trailer standards, and meet the requirements of transportation size specifications. Equipped with wheel taillights, reflective strips, etc., it is allowed to be transported on the highway after being towed by a trailer. In this way, the demand for rapid relocation of the mobile mixing plant is realized.
How to install a mobile concrete batching plant?
Before installing the mobile batching plant, the ground where the equipment is placed must be leveled and hardened to facilitate the placement of the batching plant. Space must be reserved for the crane to park and operate at the installation site. The installation process is as follows:
(1) Use a crane to assemble the front legs and their diagonal braces, and fix the front and rear legs on the ground;
(2) Rotate and lower the control room inside the main body and fix it;
(3) Lift the external boxes on both sides of the main body and fix them;
(4) Remove the transport tooling and install the upper box.
At this point, the main equipment of the mobile concrete batching plant has been installed and the next step can be started. Smat also provides professional technical engineers to provide on-site installation guidance.
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