Understanding of crawler crushing plant

Crawler crushing plant, also known as crawler mobile crawler crushing machine, is a mobile crusher, commonly used in quarrying, mining, demolition and recycling scenarios. Crawler crusher is a highly efficient crushing equipment. Crawler mobile crushing station adopts self-driving mode, advanced technology, complete functions, excellent station mobility and adaptability to the work site, without the various preliminary preparations required before the installation of fixed crushing station, station adjustment can be completed in a short time and enter the working state at any time.

Crawl mobile jaw crushers can reduce the handling of materials and facilitate the coordination of all auxiliary mechanical equipment. Through wireless remote control, it is very easy to drive the crusher onto the trailer and transport it to the work site.

The ability of crawler crushing plant to crush and process materials on site is crucial to improve efficiency and reduce transportation costs.

Product types of crawler crushing plant

Crawler crushers can be divided into four major series – jaw crawler crushing plant, crawler impact crusher, crawler cone crushing and screening station, crawler screening station.

Crawler Crushing And Screening Station
Crawler Impact Crusher
Crawler Cone Crushing And Screening Station
Crawler Screening Station

Crawler jaw crusher

The jaw crawler crushing station is a mobile crushing equipment that combines a jaw crusher with a crawler chassis. Crawler crushing plant is mainly used for material crushing operations in industries such as mining, construction, metallurgy, roads and cement, and is particularly suitable for working in complex terrain environments.

Specifically, the jaw crusher is a device used for coarse crushing, suitable for crushing large pieces of rock and ore, and can crush materials to smaller particle sizes. The crawler crushing plant chassis makes the crushing station highly maneuverable, and can move freely on the mine site or construction site without external power support, facilitating the flexible transfer of material crushing operations between different locations.

Jaw crawler crushing plant specifications

Crawler impact crusher

Crawler impact crusher and screening station is a mobile crushing equipment that integrates crushing and screening functions. Crawler impact crusher consists of impact crusher and screening equipment (usually vibrating screen), and is installed on crawler chassis, with high mobility and flexibility. Crawler impact crusher equipment is usually used for medium and fine crushing operations in various mining, construction waste treatment, road construction and other industries. It can operate quickly on site and screen the crushed materials.

Main components of crawler impact crusher

1. Crawler chassis: It makes the equipment have good mobility and can move freely on different terrains without external power support, suitable for different workplaces.
2. Impact crusher: It is mainly used for medium and fine crushing operations. The high-speed rotating rotor hits the material to crush large pieces of material into smaller particles. Impact crusher has the advantages of high crushing efficiency, large crushing ratio, and uniform finished product particle size.
3. Screening equipment: usually includes a vibrating screen, which is used to screen the crushed materials and separate finished products of different particle sizes to meet the needs of different specifications.

Crawler impact crushing and screening station specification

Product advantages of crawler impact crusher

Efficient crushing: The impact crusher can effectively crush various types of materials through the impact action, especially for medium-hard and below materials.

Versatility: It integrates crushing and screening functions, reducing the equipment investment and floor space of traditional crushing and screening stations.

Excellent mobility: The crawler chassis makes the equipment highly adaptable in complex construction site environments, and can move quickly between different locations, which is suitable for occasions that require frequent mobile operations.

Crawler cone crushing and screening station

Crawler cone crushing and screening station is a mobile crushing equipment that integrates crushing, screening and transportation. It is also called crawler mobile cone crushing station or crawler mobile cone crusher. It is a configuration of crawler mobile crusher and belongs to a type of mobile crushing and screening equipment. Crawler cone crushing and screening station is mainly used for stone processing in the fields of mining, construction waste, engineering construction, etc. Its core part is the cone crusher, which can crush large pieces of material into smaller particles to meet different production needs.

Crawler cone crushing and screening station

Crawler cone crushing and screening station is a mobile crushing equipment that integrates crushing, screening and transportation. It is also called crawler mobile cone crushing station or crawler mobile cone crusher. It is a configuration of crawler mobile crusher and belongs to a type of mobile crushing and screening equipment.

Crawler cone crushing and screening station is mainly used for stone processing in the fields of mining, construction waste, engineering construction, etc. Its core part is the cone crusher, which can crush large pieces of material into smaller particles to meet different production needs.

Crawler impact crushing and screening station specification

Crawler screening station

Crawler crushing and screening plant is a mobile crushing equipment that integrates crushing, screening and conveying. It is usually used in stone processing, mining, construction waste recycling, sand and gravel plants and other fields. The working principle of crawler screening station is similar to that of crawler cone crushing and screening station, but it can be different according to the type of crusher equipped, which may include jaw crusher, impact crusher or cone crusher.

Features of crawler screening station

1. Crawler chassis: Compared with traditional tire equipment, the crawler chassis provides better passability and stability, and is particularly suitable for rugged and complex working environments, such as mountains or mines. It can directly carry out on-site operations without additional infrastructure support.

2. Combination of crushing and screening: Crushing and screening are the two core functions. The crawler crushing plant large pieces of material into smaller particles, while the vibrating screen screens the crushed materials to screen out qualified products of different particle sizes.

3. Mobility: The crawler design enables the equipment to move quickly and is easy to switch between different work sites. It is particularly suitable for some temporary production needs or gravel processing in large-scale engineering construction.

4. Efficient production: The equipment can screen while crushing, making production more efficient while reducing manual intervention and transportation costs.

Crawler screening station specifications

Crawler mobile crushing station structure

Crawler mobile crushing station intelligent feeding system: according to the load change of the crushing host, the feeding speed is automatically adjusted to achieve capacity improvement and effectively prevent blockage.

The hydraulic system of the crawler mobile crushing plant adopts PVG load-sensitive system control to realize flow supply on demand and effectively save energy.

Crawler mobile crushing station crawler system: The crawler plays both supporting and transmission roles in the mobile crushing station. The crawler is composed of a driving wheel, a balancing wheel, a tensioning wheel, a front guide rail, a rear guide rail, a steel crawler, a guide wheel, a walking frame and a walking motor (the walking motor is composed of a motor, a gearbox, a brake, and a valve body).

Equipped with a hydraulic system, the crawler chassis can be moved after the oil pipe is connected. The crawler crushing plant is a steel crawler, the chassis load range is not more than 45 tons, the supporting wheels and guide wheels are made of deep groove ball bearings, and the driving wheel teeth are made of alloy steel and are quenched.

Crawler mobile crushing station intelligent control system: The whole machine adopts intelligent PLC control, which can realize one-button start and stop, and can monitor and display the equipment operation status, parameters and fault information in real time.

Crawler mobile crushing station power system: The power comes from the onboard CAT diesel engine, which is not constrained by electricity, and has strong power, stability and reliability. The whole machine adopts a full hydraulic drive design, with a reasonable structural layout, stable and efficient.

Product advantages of crawler crushing plant

Mobile screening and crushing equipment products are light in weight, small in size, and particularly suitable for working in narrow sites;
Convenient transportation, covered walking, no damage to the road surface, equipped with multi-functional accessories, and a wide range of adaptability;

Crawler crushing plant is a typical multi-functional engineering machinery product that integrates machine, electricity and hydraulics. Crawler crushing plant has a compact structure and the overall dimensions of the whole machine are large, medium and small;

The whole machine adopts all-wheel drive, crawler crushing plant can realize on-site steering, standard configuration, quick change device, and has complete safety protection functions, which is particularly suitable for narrow and complex areas.

The dynamic screening equipment adopts a double-layer screening machine main structure and is equipped with an excellent grid screening channel. Crawler crushing plant does not need support and can stand freely.

The fuel saving rate is as high as 25%. The crawler feeding screening method not only meets the environmental protection needs but also saves costs.

Crawler crushing plant comes with a power group-optimized design.

It can climb slopes to meet the crushing requirements of mines, hydropower stations, coal mines and other projects.